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Spiral gravity separator (Grain cleaning equipment) GCE "Zolushka"

Spiral gravity separator (Grain cleaning equipment) GCE "Zolushka"

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Адрес: 61102, Украина, Харьковская обл., Харьков, Плиточная 12В
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Филиалы
Харьковская обл.
Харьков, Достоевского, 3
+380 (67) 577-46-81показать+380 (67) 577-46-81
Россия, Москва
Украина
+7 (472) 77-90-06показать+7 (472) 77-90-06

Описание

Purpose

The separator is designed with the purpose to increase the millet quality grade according to GOST 572-60 by weeding wheat berries of a low quality, wild-growing and cultivated plant seeds, as well as other foreign impurities. The equipment helps to get from a third / second and first quality millet a product of the top grade.

With the help of this grain cleaning equipment, it is possible to clean the seeds of field crops (millet, vetch, mustard, rapeseed, oilseed radish, etc.) from foreign impurities. 

Specifications

Parameter name

GCE -300

GCE -600

GCE-1200

GCE -2400

Productivity, kg / h

300

600

1200

2400

Content of a high quality grain after breeding,%, not less

98,7-99,2*

98,7-99,2*

98,7-99,2*

98,7-99,2*

Losses of a high quality grain, not more than %

2,5

2,5

2,5

2,5

The degree of foreign impurities cleaning, %

50-100 **

50-100 **

50-100 **

50-100**

Total installed power of electric motors, kW

1,5

1,5

1,5

1,11

Overall dimensions, mm

- length

- width

- height

1000

1100

2600

1500

1100

2600

2000

1120

2600

2800

1200

2600

Weight, kg

270

350

510

1300

* - with raw grain dockage not more than 5%

** - depends on foreign material

The most common impurities and its possible cleaning level

P / N

Name

% of cleaning

1

Bristles

90-100

2

Prickly grass

85-95

3

Lesser bindweed

60-70

4

Field scorpion grass

70-85

5

Chinese bellflower

70-85

6

Curltop lady's thumb

60-75

7

Bitter winter cress

45-55

8

Unsecured grain

55-65

9

Fractured grain

80-95

10

Mineral mixture

80-90

 

Device

The separator is constructed as a frame on which the following parts are placed: a cleaning unit, a raw material supply unit and a receiving hopper with a suction column. The cleaning unit consists of a multi-track spiral and a distributor, used to form streams of cleaned product and waste. The feed unit is designed to load the original product in the receiving hopper. A suction column is designed to remove light impurities before the product is loaded to a spiral descent.

Operating principle

The designers of "Ukr.Agro-Service" have used a simple and effective principle of the spiral separator "snake"-alike construction, i.e. separation of market product and foreign matter using gravitational and centrifugal forces. Separation at the grain cleaning equipment is based on three attributes of the original product: mass, shape, and friction coefficient. If the initial raw product and  black dockage have at least a slight differences in one of these parameters, then they can be  divided with the help of separator with a high degree of purification. The principle of separator operation is represented on the wheat cleaning example. Other types of raw materials are cleaned in a similar way. The separator works as follows. Millet, previously cleared of light and large impurities, is fed by the raw material supply unit to the receiving bunker, which is installed above the multi-track spiral glide. Millet is evenly distributed along spiral paths and under the influence of gravity is carried into rotational screw motion. The parameters of the spiral are designed in the way that, due to centrifugal forces, the high quality wheat grain go out of the tracks and fall off into the corresponding distributor compartments. Foreign impurities remain on the surface of the tracks and, having reached the lower level of the spiral glide, are discharged through the corresponding distributor nozzle.

Distinctive features of the "Cinderella" separator

High cleaning level. The excellent performance quality of the main function is a maximum removal level of impurities with minimal losses of high quality raw materials. So, with the enrichment of "polished millet" from the third quality grade to the highest one, the loss of a high quality kernel does not exceed 2.5% of its total. While cleaning the seeds on a spiral separator, it is possible to reduce the percentage of foreign impurity to tenths of a percent. This degree of cleanliness is comparable only with a manual sorting of the product being cleaned. For example, when cleaning the radish oil-seeds from field corn bindweed, one can manage to reduce the grain dockage level from 1% to 0.15%. This is 130 pieces of corn bindweed per 1 kilogram of radish oil seeds, which is 70 pieces less than required by GOST.

Low operating costs. The minimum level of separator operating cost is predetermined by low energy consumption, the absence of wearing parts and low maintenance working hours while operating the machine.

Technological versatility. At the groats mill specializing in the production of millet, the equipment can be built into production lines and used both as machines for pre-cleaning of raw materials (panic grass cleaning) and as machines for final cleaning of the market product  (millets cleaning). Separators are irreplaceable while mustard and rapeseed seeds finishing as to the GOST (public standard) requirements. It considers the level of foreign impurities, such as bristle seeds, field bindweed, etc. By individual request, the separator can be modified to separate  binary crops cultures (wick-wheat, etc.).

Reliability and durability. The simplicity of the equipment design ensures its high reliability and durability. This way of technical construction make it possible to provide  24 month installation guarantee.

Services and guarantees

  • Warranty service for 24 months;
  • Commissioning work;
  • Customer staff / workers training;;
  • After-sales service;
  • Designer's technical supervision of equipment.

Характеристики

Производитель
Собственное производство
Страна производства
Украина
Вид
линии для производства круп
Spiral gravity separator (Grain cleaning equipment) GCE "Zolushka"

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